MANUFACTURING CASE STUDY 📍 Tuas South Street 7 Heavy Engineering & Fabrication Yard

Hardening Security for Heavy Engineering Operations at Tuas South

A comprehensive security upgrade for Multibase Construction, replacing manual processes with AI-driven surveillance and automated vehicle access.

16 AI Cameras
4 Biometric Doors
2 Barrier Arms
24/7 Operation
Police Licensed | | Sites Protected
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Project Snapshot

Multibase Construction operates a high-intensity fabrication yard in Tuas South, supporting major civil and infrastructure projects across Singapore. The facility required a transition from legacy manual security to a modern, automated platform that could handle the unique environmental and operational stresses of a heavy engineering yard.

Client Multibase Construction
Location Tuas South Street 7, Singapore
Sector Industrial - Manufacturing / Fabrication
Facility Type Heavy Engineering & Fabrication Yard
Environment 24-hour operation, heavy machinery, outdoor yard
Project Type Complete Security Upgrade
Completion April 2024
Scale 16 AI Cameras, 4 Biometric Terminals, 2 Automatic Barriers
Technologies Implemented
The Industrial Reality

Engineering Reliability for the Tuas Heartland

The Multibase facility in Tuas South is a harsh operating environment. Constant dust from steel fabrication, vibrations from heavy machinery, and extreme heat during the day rule out standard commercial-grade security hardware. Any system installed here must be industrial-rated to prevent premature component failure.

Operationally, the yard faces a constant flow of prime movers and heavy trailers delivering raw materials. Manual gate logs were causing significant delays and were prone to human error, creating a bottleneck that impacted the yard's production schedule.

Furthermore, the 24-hour nature of the yard meant that shift changes occurred in low-light conditions, requiring a surveillance system with high-sensitivity sensors that could classify events accurately without the guard team suffering from alarm fatigue.

Transformation

From Manual Gates to Digital Accountability

Security Dimension Legacy State Securevision Upgrade
Vehicle Entry Manual swing gates & logs Automated 2-way industrial barriers
Staff Attribution Paper sign-in books ZKTeco biometric fingerprint terminals
Surveillance Static video monitoring AI human & vehicle classification
Night Security Reactive guard patrols Proactive AI perimeter alerts
Decision Point

Prioritising Heavy-Duty Infrastructure

The key decision for Multibase was whether to reuse existing domestic-grade gate infrastructure or invest in a full industrial-grade replacement. While the initial cost of industrial barriers is higher, the high frequency of vehicle movement in a fabrication yard causes domestic motors to burn out within months.

Securevision recommended a full transition to Dormer industrial barrier arms with high-cycle-rated motors. This was coupled with an AI-first surveillance strategy that used hardware with IP67 and IK10 ratings to withstand the dust and impact risk of the yard.

This "Industrial-First" strategy has resulted in zero hardware downtime since commissioning, even during peak production periods.

Our Approach

Zoned Security for Continuous Production

Our approach focused on creating a seamless flow for authorised personnel and vehicles while hardening the perimeter against external threats.

🏗️

Fabrication Yard Coverage

Strategically placed AI cameras to monitor heavy lifts and machinery movement, providing operational oversight beyond just security.

🚛

Automated Entry Flow

Designed a two-way barrier system that allows for rapid vehicle throughput while maintaining a digital record of all yard entries.

🔐

Office & Admin Security

Hardened the administrative building with biometric access, ensuring that sensitive project data remains isolated from the yard floor.

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Unified Management

Brought all access and video feeds into a single workstation in the guardhouse for real-time response.

By designing the system architecture to withstand the environmental stresses of Tuas South, we provided Multibase with a foundation that will last for years of continuous operation.

The Solution

Integrated Industrial Intelligence

The final deployment integrates three critical layers of security into a single operational view.

Surveillance Layer

AI-Powered Visibility

16× IP67-rated cameras with on-board analytics to distinguish between human movement and blowing debris.

Surveillance & Detection →
Access Layer

Biometric Attribution

ZKTeco fingerprint terminals at all office and workshop entries, ensuring a precise audit trail of staff presence.

Entry Access Control →
Vehicle Layer

Industrial Gate Control

Heavy-duty Dormer barriers coordinated with the guardhouse for seamless vehicle flow and perimeter integrity.

Vehicle Access & LPR →
Equipment Deployed

Industrial-Grade Specifications

A complete infrastructure upgrade designed for the harsh environmental conditions of an engineering yard.

AI IP Surveillance System

Cameras: 16× AI-Powered 4MP Dome & Bullet Cameras.

  • IP67-rated weatherproofing for outdoor yard exposure
  • IK10 impact resistance for machinery-heavy zones
  • Human & Vehicle classification to reduce false alerts

Recording: 16-Channel AI NVR.

  • SMD (Smart Motion Detection) enabled on all channels
  • 30-day continuous recording with redundant storage

Learn more about Surveillance solutions →

Industrial Access Control

Terminals: 4× ZKTeco Biometric Fingerprint Terminals.

  • Optical fingerprint sensor with high dust tolerance
  • Individual user attribution for 24/7 shift tracking

Management: ZKBioSecurity Enterprise Platform.

  • Web-based management for HR and security teams
  • Real-time event monitoring and emergency lockdown

Learn more about Access Control solutions →

Barrier Automation

Barriers: 2× Dormer Industrial Barrier Arms.

  • High-cycle motors designed for frequent prime mover entry
  • Safety loop detectors to prevent accidental closure on vehicles

Learn more about Vehicle Access solutions →

Results & Impact

Stability Restored. Yard Secured.

✓ Automated Throughput

Vehicle bottlenecks have been eliminated through automated barrier control, supporting the yard's production schedule.

✓ 90% Reduction in False Alerts

AI classification has allowed the guard team to focus only on genuine security events, ignoring blowing debris and wildlife.

✓ Digital Accountability

The transition to biometrics has provided management with an accurate, real-time record of all site presence.

Securevision Insight

Industrial Security is an Environmental Problem First

In the Tuas heartland, we approach security design through the lens of survival. A system that works in an office will fail in a fabrication yard. By specifying industrial-grade motors, IP67-rated housing, and AI that understands the difference between a prime mover and a swaying tree, we build systems that don't just secure-they last.

Discovery Path

Explore Related Solutions

Every project Securevision delivers draws on multiple systems working together - cameras, access control, intercoms, vehicle management, network infrastructure, and platform software. The cards below show the full range of systems we design and install. Each one links to a deeper explanation of how it works, when it is needed, and what to look for when specifying it.

Industrial & Logistics Facilities

Ready to Secure Your Industrial Site?

Tell us about your operational constraints. We'll design a system that survives the environment.

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